What is iQ Monozukuri?

It is a powerful pre-engineered solution package that saves programming time and increases engineering efficiency. It provides an easy way to create projects based on cam profiles, sample programs, sample HMI screens and speed-torque control. Many libraries exist for industries like Packaging, Handling, Converting etc.

Features

CONVERTING

iQ Monozukuri CONVERTING is a complete and powerful engineering tool to help printing and converting OEMs and end users shorten development time of new machines. It includes function blocks for speed/torque control, converting application sample programs, and sample GOT screens.

KEY BENEFITS:
  • Reduce program development time – Easily create projects based on function blocks, sample programs, and sample GOT screens included in the package
  • Effortless engineering adoption – Engineer-tested function blocks simplify programming complexity, requiring only basic industry knowledge.
  • Cutting-edge tension control technology – Patented function 'Tension control auto tuning' adjusts PI gain automatically during operation to achieve the most accurate tension control result.
  • Flexible and scalable for various applications – Function blocks are applicable various types of converting machines. Machine programs can be standardized for use on different machines.
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All-in-one-controller

PACKAGING

iQ Monozukuri PACKAGING is a complete and powerful engineering tool to help packaging OEMs and end users shorten development time of new machines. It includes function blocks for various cam profiles, rotary cutter, and long dwell application sample programs as well as sample GOT screens.

KEY BENEFITS:
  • Reduce program development time – Easily create projects based on cam profile function blocks, sample programs, and sample GOT screens included in the package.
  • Effortless engineering adoption – Minimum cam knowledge, and no cam calculations are required to create cam profiles.
  • Improve production quality – Highly synchronized motion control for accurate and consistent operation implemented with simple motion modules.
  • Flexible and scalable for various applications – Function blocks are applicable for rotary cutter, flying shear, box motion, long dwell, and mark detection types of machines. Machine programs can be standardized for use on different machines.
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4.3' Touch screen 64K colour LCD

HANDLING

iQ Monozukuri HANDLING is an application package that uses the machine control function of a MELSEC iQ-R Motion controller and easily adds transportation processes to an existing machine.

If the target value or moving amount of the control point are set with the XYZ coordinate system, the Motion controller coverts the position of each control point into angles of each joint axis and outputs commands.

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Multi-language Support

PROCESSES AND USAGES

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PROCESS REMOTE MONITORING

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ANDON

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SMART WORK NAVIGATOR

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ROTARY MACHINE VIBRATION DIAGNOSIS

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TOOL WEAR DIAGNOSIS FOR MACHINE TOOLS

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PROCESSING MACHINE LOADING

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FORCE-SENSE APPLICATION

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DEBURRING / POLISHING