Case Studies
Condition Monitoring for Overall Equipment Efficiency – Vibration Analysis
Objective
- To monitor and optimize maintenance services of rotary machine / equipment
- To find equipment fault and detect anomalies during equipment operation
- To reduce losses due to sudden breakdown of equipment
- To provide real-time monitoring and OEE calculation at central server
Solution / System Architecture
Solution
- FAG SmartCheck Sensor with iQ-R PLC is compact, modular measurement system for the permanent monitoring of machine. FAG Sensor device can monitor both classic and vibration parameters.
- iQ-R PLC system detects various faults of rotary equipment such as bearing defects, imbalance, misalignment, temperature etc. through on vibration data analysis
- Data transfer (bidirectional) via Ethernet to the MELSEC Controller and connected IT Enterprise database applications
- Database web-server integrated with status display as traffic light symbol and detailed information