Case Studies

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Weld Shop Production Control System


  • To have centralized monitoring of all FA control devices and build a robust signal network
  • To transfer the production plan data (stored in the Host Server) to individual line Eqpt controllers at various sub-assemblies
  • Synchronization of operations at all the sub-assemblies

Solution / System Architecture


  • Storage of Daily Production schedule in the Host server database
  • The Main iQ-R PLC fetches plan data and downloads to shop floor control PLCs
  • Centralized Monitoring of production sequence plan and data of current vehicle on assembly line
  • Synchronization of production in various sub-assemblies and ensures the matching of sub- assemblies for a body
  • Production sequence modification in case of emergency